Estimator's Piping Man-Hour Manual
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Table of contents
- Cover
- ESTIMATOR’S PIPING MAN-HOUR MANUALiii
- Copyright Pageiv
- Contentsv
- Prefacexi
- The Human Factor in Estimatingxi
- Introductionxii
- SECTION ONE: SHOP FABRICATION OF PIPE AND FITTINGS3
- Section Introduction
- Shop Handling Scheduled Pipe for Fabrication3
- Shop Handling Large O.D. Pipe for Fabrication4
- Notes On Pipe Bends5
- Standard Types of Bends6
- Pipe Bends„Schedule 20 to 100 Inclusive7
- Pipe Bends„Schedule 120, 140 and 1608
- Pipe Bends„Heavy Wall„45° or Less9
- Pipe Bends„Heavy Wall„Over 45° to 90° Inclusive10
- Pipe Bends„Large O.D. Sizes11
- Attaching Flanges„Screwed Type12
- Attaching Flanges„Screwed Type13
- Attaching Flanges„Screwed Type14
- Attaching Flanges„Slip-On Type15
- Attaching Flanges„Weld Neck Type16
- Attaching Orifice Flanges„Slip-On and Threaded Types18
- Attaching Orifice Flanges„Weld Neck Type19
- General Welding Notes20
- Butt Welds„Inert Gas Shielded Root Pass21
- Machine Butt Welds22
- Manual Butt Welds„Scheduled23
- Manual Heavy Wall Butt Welds24
- Manual Large O.D. Butt Welds25
- 90° Welded Nozzles26
- 90° Welded Nozzles„Reinforced27
- Large O.D. 90° Nozzle Welds28
- Large O.D. 90° Nozzle Welds„Reinforced28
- 45° Welded Nozzles29
- 45° Welded Nozzles„Reinforced30
- Large O.D. 45° Nozzle Welds31
- Large O.D. 45° Nozzle Welds„Reinforced31
- Concentric Swedged Ends32
- Eccentric Swedged Ends33
- End Closures„Pressure Type34
- Heavy Wall End Closure„Pressure Type35
- Large O.D. Pipe End Closures„Pressure Type36
- 90° Coupling Welds and Socket Welds37
- 'Olet Type Welds38
- Flame Cutting Pipe„Scheduled39
- Flame Cutting Pipe„Heavy Wall40
- Flame Cutting Pipe„Large O.D. Sizes41
- Machine Cutting Pipe„Scheduled42
- Machine Cutting Pipe„Heavy Wall43
- Machine Cutting Pipe„Large O.D. Sizes44
- Flame Beveling Pipe„"V" Type45
- Machine Beveling Pipe„"U" Type, "V" Type and Double Angle46
- Beveling Heavy Wall Pipe47
- Beveling Large O.D. Pipe48
- Threading Pipe„Including Cut49
- Welded Carbon Steel Attachments50
- Drilling Holes in Welded Attachments50
- Machining Inside of Pipe51
- Machining Inside of Large O.D. Pipe52
- Boring Inside Diameter of Pipe and Installing Straightening Vanes53
- Installing Flow Nozzles54
- Preheating Butt Welds and Any Type Flange Welds55
- Preheating Heavy Wall Pipe Butt Welds56
- Preheating Large O.D. Pipe Butt Welds57
- Preheating 90° Nozzle Welds58
- Preheating Large O.D. 90° Nozzle Welds59
- Local Stress Relieving„Scheduled60
- Local Stress Relieving„Heavy Wall61
- Local Stress Relieving„Large O.D. Sizes62
- Full Furnace Stress Relieving and Heating Treatment63
- Radiographic Inspection„Scheduled64
- Radiographic Inspection„Heavy Wall65
- Radiographic Inspection„Large O.D. Sizes66
- Magnetic or Dye Penetrant Inspection of Welded Joints67
- Magnetic or Dye Penetrant Inspection of Welded Joints68
- Testing Fabricated Assemblies„Flanged Ends69
- Testing Fabricated Assemblies„Plain or Beveled Ends70
- Testing Fabricated Assemblies„Heavy Wall71
- Access Holes72
- Miscellaneous Fabrication Operations73
- Man Hours Per Foot of Cylindrical Coil Fabrication Bending Only74
- SECTION TWO: FIELD FABRICATION AND ERECTION75
- Section Introduction75
- Handling and Erecting Straight Run Pipe„Scheduled76
- Handling and Erecting Straight Run Pipe„Heavy Wall77
- Handling and Erecting Straight Run Pipe„Large O.D. Size78
- Handling and Erecting Fabricated Spool Pieces„Scheduled79
- Handling and Erecting Fabricated Spool Pieces„Heavy Wall80
- Handling and Erecting Fabricated Spool Pieces„Large O.D. Sizes81
- Making on Screwed Fittings and Valves82
- Field Handling Valves83
- Field Erection Bolt-Ups84
- Attaching Flanges„Screwed Type85
- Attaching Flanges„Screwed Type86
- Attaching Flanges„Screwed Type87
- Attaching Flanges„Slip-On Type88
- Attaching Flanges„Weld Neck Type89
- Attaching Orifice Flanges„Slip-On and Threaded Types90
- Attaching Orifice Flanges„Weld Neck Type91
- General Welding Notes92
- Manual Butt Welds„Schedule93
- Manual Butt Welds„Heavy Wall94
- Manual Butt Welds„Large O.D. Sizes95
- 90° Welded Nozzles96
- 90° Welded Nozzles„Reinforced97
- Large O.D. 90° Nozzle Welds98
- Large O.D. 90° Nozzle Welds„Reinforced98
- 45° Welded Nozzles99
- 45° Welded Nozzles„Reinforced100
- Large O.D. 45° Nozzle Welds101
- Large O.D. 45° Nozzle Welds„Reinforced101
- Concentric Swedged Ends102
- Eccentric Swedged Ends103
- End Closures„Pressure Type104
- Heavy Wall End Closures„Pressure Type105
- Large O.D. Pipe End Closures„Pressure Type106
- 90° Coupling Welds and Socket Welds107
- 'Olet Type Welds108
- Flame Cutting Pipe„Scheduled109
- Flame Cutting Pipe„Heavy Wall110
- Flame Cutting Pipe„Large O.D. Sizes111
- Flame Beveling Pipe„"V" Type112
- Flame Beveling Pipe„Large O.D. Sizes113
- Threading Pipe„Including Cut114
- Welded Carbon Steel Attachments115
- Drilling Holes in Welded Attachments116
- Machining Inside of Pipe117
- Machining Inside of Large O.D. Pipe118
- Boring Inside Diameter of Pipe and Installing Straightening Vanes119
- Installing Flow Nozzles„Holding Ring Type120
- Preheating Butt Welds and Any Type Flange Welds121
- Preheating Heavy Wall Pipe Butt Welds122
- Preheating Large O.D. Pipe Butt Welds123
- Preheating 90° Nozzle Welds124
- Preheating Large O.D. 90° Nozzle Welds125
- Local Stress Relieving„Scheduled126
- Local Stress Relieving„Heavy Wall127
- Local Stress Relieving„Large O.D. Sizes128
- Radiographic Inspection„Scheduled129
- Radiographic Inspection„Heavy Wall130
- Radiographic Inspection„Large O.D. Sizes131
- Hydrostatic Testing„Scheduled132
- Hydrostatic Testing„Heavy Wall133
- Hydrostatic TestingmLarge O.D. Sizes134
- Access Holes135
- Instrument and Control Piping136
- Soldered Non-Ferrous Fittings136
- PVC-Plastic Pipe137
- Saran Lined Steel Pipe and Fittings138
- Schedule 30 or 40 Rubber-Lined Steel Pipe and Fittings139
- Schedule 40 Lead Lined Steel Pipe and Fittings140
- Flanged Cast Iron Cement Lined Pipe and Fittings141
- Schedule 40 Cement Lined Carbon Steel Pipe with Standard Fittings142
- Double Tough Pyrex Pipe and Fittings143
- Overhead Transite Pressure Pipe„Class 150144
- SECTION THREE: ALLOY AND NON-FERROUS FABRICATION145
- Section Introduction145
- Shop Handling Pipe for Fabrication146
- Handle and Erect Fabricated Spool Pieces147
- Handle and Erect Straight Run Pipe148
- Pipe Bends149
- Attaching Flanges150
- Make-Ons through 12-in. Handle Valves through 42-in.152
- Field Erection Bolt-Ups153
- All Welded Fabrication154
- Flame Cutting or Beveling155
- Machine Cutting and Beveling Pipe156
- Threading Pipe157
- Welded Attachments and Drilling Holes in Welded Attachments158
- Local Stress Relieving159
- Radiographic Inspection160
- Magnetic or Dye Penetrant Inspection161
- Hydrostatic Testing162
- Access Holes163
- SECTION FOUR: PNEUMATIC MECHANICAL INSTRUMENTATION164
- Section Introduction164
- Liquid Level Gauge Glasses„Transparent Type165
- Liquid Level Gauge Glasses„Transparent Type166
- Liquid Level Gauge Glasses„Transparent Type167
- Liquid Level Gauge Glasses„Transparent Type168
- Liquid Level Gauge Glasses„Reflex Type169
- Liquid Level Gauge Glasses„Reflex Type170
- Liquid Level Gauge Glasses„Reflex Type171
- Liquid Level Gauge Glasses„Reflex Type172
- Pressure Gauges173
- Pneumatic Liquid Level Instruments„Local Mounted174
- Pneumatic Liquid Level Instruments„Local Mounted175
- Pneumatic Pressure Instruments„Local Mounted176
- Pneumatic Temperature Instruments„Local Mounted177
- Thermometers and Thermowells178
- Thermometers and Thermowells179
- Thermowells and Thermocouples180
- Relief Valves„Screwed181
- Relief Valves„Flanged182
- Relief Valves„Flanged183
- Pneumatic Flow Transmitters184
- Flow Indicating Transmitters, Flow Recorders and Flow Controllers185
- Pneumatic Liquid Level Transmitters186
- Control Panel Installation187
- Connecting Pneumatic Panel Board Instruments188
- Connecting Pneumatic Panel Board Instruments189
- SECTION FIVE: UNDERGROUND PIPING190
- Section Introduction190
- Machine Excavation191
- Hand Excavation192
- Rock Excavation193
- Shoring and Bracing Trenches193
- Disposal of Excavated Material194
- Backfilling and Tamping195
- Underground 150 Lbs. B. & S. Cast Iron Pipe195
- Underground Vitrified Clay and Concrete Pipe196
- Socket Clamps for Cast Iron Pipe197
- Pipe Coated with Tar and Field Wrapped by Machine197
- SECTION SIX: HANGERS AND SUPPORTS198
- Section Introduction198
- Hangers and Supports199
- SECTION SEVEN: PAINTING200
- Section Introduction200
- Surface Area of Pipe for Painting201
- Sand Blast and Paint Pipe202
- SECTION EIGHT: PATENT SCAFFOLDING203
- Section Introduction203
- Erect and Dismantle204
- SECTION NINE: INSULATION205
- Section Introduction205
- Indoor Thermal Type206
- Insulation„Hot Pipe207
- SECTION TEN: SAMPLE ESTIMATE208
- Section Introduction208
- Sample Job Estimate Form209
- Shop Fabrication„Carbon Steel210
- Shop Fabrication„Alloy211
- Field Erect„Shop Fabricated Piping212
- Field Fabricate and Erect„Screwed213
- Field Fabricate and Erect„Welded214
- Erect Valves„Screwed and Flanged215
- Hangers and Supports215
- Sandblast and Paint Pipe216
- Insulation
- Hand Excavate
- Underground Piping216
- Estimate Summary216
- SECTION ELEVEN: TECHNICAL INFORMATION217
- Section Introduction217
- Circumference of Pipe for Computing Welding Material218
- Circumference of Pipe for Computing Welding Material„Heavy Wall219
- Circumference of Pipe for Computing Welding Material„Large O.D. Sizes220
- Weights of Piping Materials„General Notes221
- Weights of Piping Materials„l"222
- Weights of Piping Materials„1¼223
- Weights of Piping Materials„1½"224
- Weights of Piping Materials„2"225
- Weights of Piping Materials„2½"226
- Weights of Piping Materials„3"227
- Weights of Piping Materials„3½"228
- Weights of Piping Materials„4"229
- Weights of Piping Materials„5"230
- Weights of Piping Materials„6"231
- Weights of Piping Materials„8"232
- Weights of Piping Materials„10"233
- Weights of Piping Materials„12"234
- Weights of Piping Materials„14"235
- Weights of Piping Materials„16"236
- Weights of Piping Materials„18"237
- Weights of Piping Materials„20"238
- Weights of Piping Materials„24"239
- Hanger Load Calculations„General Notes240
- Hanger Diagram241
- Table of Weights241
- Hanger Load Calculations242
- Minutes to Decimal Hours„Conversion Table248
This reference provides reliable piping estimating data including installation of pneumatic mechanical instrumentation used in monitoring various process systems. This new edition has been expanded and updated to include installation of pneumatic mechanical instrumentation, which is used in monitoring various process systems.