METAL FATIGUE: EFFECTS OF SMALL DEFECTS AND NONMETALLIC INCLUSIONS: EFFECTS OF SMALL DEFECTS AND NONMETALLIC INCLUSIONS

Murakami, Yukitaka

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Table of contents
  • Cover
  • Contentsix
  • Chapter 1. Mechanism of Fatigue in the Absence of Defects and Inclusions1
  • 1.1 What is a Fatigue Limit?1
  • 1.2 Relationship between Static Strength and Fatigue Strength5
  • 1.3 References8
  • Chapter 2. Stress Concentration11
  • 2.1 Stress Concentrations at Holes and Notches11
  • 2.2 Stress Concentration at a Crack15
  • 2.3 References24
  • Chapter 3. Notch Effect and Size Effect25
  • 3.1 Notch Effect25
  • 3.2 Size Effect31
  • 3.3 References32
  • Chapter 4. Effect of Size and Geometry of Small Defects on the Fatigue Limit35
  • 4.1 Introduction35
  • 4.2 Influence of Extremely Shallow Notches or Extremely Short Cracks35
  • 4.3 Fatigue Tests on Specimens Containing Small Artificial Defects37
  • 4.4 Critical Stress for Fatigue Crack Initiation from a Small Crack47
  • 4.5 References54
  • Chapter 5. Effect of Hardness HV on Fatigue Limits of Materials Containing Defects, and Fatigue Limi57
  • 5.1 Relationship between ΔKth and the Geometrical Parameter, Square Root area57
  • 5.2 Material Parameter HV which Controls Fatigue Limits60
  • 5.3 Application of the Prediction Equations62
  • 5.4 Limits of Applicability of the Prediction Equations: Eqs. 5.4 and 5.566
  • 5.5 The Importance of the Finding that Specimens with an Identical Value of Square Root area for Sma66
  • 5.6 References71
  • Chapter 6. Effects of Nonmetallic Inclusions on Fatigue Strength75
  • 6.1 Review of Existing Studies and Current Problems75
  • 6.2 Similarity of Effects of Nonmetallic Inclusions and Small Defects and a Unifying Interpretation85
  • 6.3 Quantitative Evaluation of Effects of Nonmetallic Inclusions: Strength Prediction Equations and88
  • 6.4 Causes of Fatigue Strength Scatter for High Strength Steels and Scatter Band Prediction94
  • 6.5 Effect of Mean Stress99
  • 6.6 Estimation of Maximum Inclusion Size Square Root areamax by Microscopic Examination of a Microst110
  • 6.7 References122
  • Chapter 7. Bearing Steels129
  • 7.1 Influence of Steel Processing130
  • 7.2 Inclusions at Fatigue Fracture Origins130
  • 7.3 Cleanliness and Fatigue Properties133
  • 7.4 Fatigue Strength of Super Clean Bearing Steels and the Role of Nonmetallic Inclusions139
  • 7.5 Tessellated Stresses Associated with Inclusions: Thermal Residual Stresses around Inclusions142
  • 7.6 What Happens to the Fatigue Limit of Bearing Steels without Nonmetallic Inclusions? „ Fatigue148
  • 7.7 References159
  • Chapter 8. Spring Steels163
  • 8.1 Spring Steels (SUP12) for Automotive Components163
  • 8.2 Explicit Analysis of Nonmetallic Inclusions, Shot Peening, Decarburised Layers, Surface Roughnes168
  • 8.3 References182
  • Chapter 9. Tool Steels: Effect of Carbides185
  • 9.1 Low Temperature Forging and Microstructure185
  • 9.2 Static Strength and Fatigue Strength187
  • 9.3 Relationship Between Carbide Size and Fatigue Strength190
  • 9.4 References192
  • Chapter 10. Effects of Shape and Size of Artificially Introduced Alumina Particles on 1.5Ni–Cr–M193
  • 10.1 Artificially Introduced Alumina Particles with Controlled Sizes and Shapes, Specimens, and Test193
  • 10.2 Rotating Bending Fatigue Tests without Shot Peening195
  • 10.3 Rotating Bending Fatigue Tests on Shot-Peened Specimens.199
  • 10.4 Tension Compression Fatigue Tests202
  • 10.5 References203
  • Chapter 11. Nodular Cast Iron205
  • 11.1 Introduction205
  • 11.2 Fatigue Strength Prediction of Nodular Cast Irons by Considering Graphite Nodules to be Equival206
  • 11.3 References215
  • Chapter 12. Influence of Si-Phase on Fatigue Properties of Aluminium Alloys217
  • 12.1 Materials, Specimens and Experimental Procedure217
  • 12.2 Fatigue Mechanism217
  • 12.3 Mechanisms of Ultralong Fatigue Life227
  • 12.4 Low-Cycle Fatigue231
  • 12.5 Summary238
  • 12.6 References239
  • Chapter 13. Ti Alloys241
  • 13.1 References244
  • Chapter 14. Torsional Fatigue247
  • 14.1 Introduction247
  • 14.2 Effect of Small Artificial Defects on Torsional Fatigue Strength248
  • 14.3 Effects of Small Cracks258
  • 14.4 References270
  • Chapter 15. The Mechanism of Fatigue Failure of Steels in the Ultralong Life Regime of N > 107 Cycle273
  • 15.1 Mechanism of Elimination of Conventional Fatigue Limit: Influence of Hydrogen Trapped by Inclus273
  • 15.2 Fractographic Investigation291
  • 15.3 Current Conclusions299
  • 15.4 References302
  • Chapter 16. Effect of Surface Roughness on Fatigue Strength305
  • 16.1 Introduction305
  • 16.2 Material and Experimental Procedure.306
  • 16.3 Results and Discussion312
  • 16.4 Guidance for Fatigue Design Engineers319
  • 16.5 References319
  • Appendix A. Instructions for a New Method of Inclusion Rating and Correlations with the Fatigue Limi321
  • A1 Background of Extreme Value Theory and Data Analysis323
  • A2 Simple Procedure for Extreme Value Inclusion Rating325
  • A3 Prediction of the Maximum Inclusion329
  • A4 Prediction of Square Root areamax of Inclusions Expected to be Contained in a Volume331
  • A5 Method for Estimating the Prediction Volume (or Control Volume)333
  • A6 Prediction of the Lower Limit (Lower Bound) of the Fatigue Strength337
  • A7 The Comparison of Predicted Lower Bound of the Scatter in Fatigue Strength of a Medium Carbon Ste339
  • A8 Optimisation of Extreme Value Inclusion Rating (EVIR)345
  • A9 Recent Developments in Statistical Analysis and its Perspectives347
  • A10 References349
  • Appendix B. Database of Statistics of Extreme Values of Inclusion Size Square Root areamax351
  • Appendix C. Probability Sheets of Statistics of Extremes357
  • Index359
Book details
  • Vendor Elsevier S & T
  • SKU 9780080440644
  • ISBN-13 9780080496566
  • Author Murakami, Yukitaka
  • Category Technology & Engineering
  • Subject Metallurgy

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METAL FATIGUE: EFFECTS OF SMALL DEFECTS AND NONMETALLIC INCLUSIONS