Practical Process Research & Development

Anderson, Neal G.

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Table of contents
  • Contentsvii
  • Foreword by K. Barry Sharplessxv
  • Foreword by Jerome L. Moniotxix
  • Prefacexxi
  • About the Authorxxiii
  • Chapter 1. Approaches to Process Development1
  • I. Introduction1
  • II. The Importance of Simple Scale-up Operations5
  • III. The Importance of Teamwork8
  • IV. Determining Operations That Can and Cannot Readily Be Used On Scale8
  • V. Safety Considerations19
  • VI. Taking Advantage of Serendipity and Good Observations20
  • VII. Define the Time Available for Process Optimization21
  • References24
  • Chapter 2. Route Selection27
  • I. Introduction27
  • II. Characteristics of Expedient Routes28
  • III. Characteristics of Cost-Effective Routes30
  • IV. Using Cost Estimates to Assess the Ultimate Route46
  • V. Summary50
  • References50
  • Chapter 3. Reagent Selection53
  • I. Introduction53
  • II. The Ideal Reagent for Scale-up53
  • III. Families of Reagents Useful for Scale-up61
  • References78
  • Chapter 4. Solvent Selection81
  • I. Introduction81
  • II. Selecting Solvents Based on Physical Characteristics83
  • III. Selected Solvent Impurities89
  • IV. Applications of Solvents91
  • V. Alternatives to Classical Solvents102
  • References108
  • Chapter 5. Running the Reaction113
  • I. Introduction113
  • II. Determining Reaction Safety113
  • III. Assessing Safe Operating Conditions for the Laboratory115
  • IV. Selecting the Reaction Scale116
  • V. Choose Equivalents of Reagents, Starting Materials, and Solvents117
  • VI. Employ Inert Conditions if Needed121
  • VII. Charge Starting Materials and Solvents122
  • VIII. Select Reaction Temperature122
  • IX. Select the Duration and Temperature of an Addition124
  • X. Select the Sequence of Additions128
  • XI. Select Reaction Pressure129
  • XII. Adjust Stirring131
  • XIII. Monitor the Reaction Conditions132
  • References133
  • Chapter 6. Effects of Water135
  • I. Introduction135
  • II. Detecting and Quantitating Water136
  • III. Removing Water from Routine Organic Processing137
  • References143
  • Chapter 7. In-Process Controls145
  • I. Introduction145
  • II. Choosing the Appropriate IPC148
  • III. Generating Reproducible IPCs154
  • References163
  • Chapter 8. Optimizing the Reaction by Minimizing Impurities165
  • I. Introduction165
  • II. Steps to Optimizing Reactions168
  • III. Minimizing Impurity Formation by Identifying Impurities First179
  • IV. Statistical Design of Experiments180
  • V. Robotics and Automated Process Optimization182
  • References183
  • Chapter 9. Optimizing Catalytic Reactions185
  • I. Introduction185
  • II. Catalyst Selection/Ligand Selection187
  • III. Optimizing Catalyst Concentration188
  • IV. Generating Active Catalysts191
  • V. Importance of Extended Additions192
  • VI. Influence of Co-catalysts and Impurities193
  • VII. Catalyst Decomposition196
  • VIII. Nonlinear Catalyst Effects196
  • IX. The Difficulty of Optimizing a Catalytic Reaction197
  • References199
  • Chapter 10. Work-up203
  • I. Introduction203
  • II. Aspects of Work-up204
  • References220
  • Chapter 11. Tools for Purifying the Product: Column Chromatography, Crystallization, and Reslurrying223
  • I. Introduction223
  • II. Purification by Column Chromatography224
  • III. Crystallization226
  • IV. Purification by Reslurrying243
  • References245
  • Chapter 12. Final Product Form and Impurity Considerations249
  • I. Introduction249
  • II. The Importance of Solid State Characteristics251
  • III. Preparing and Selecting the Polymorph256
  • IV. Purity and Impurity Considerations: Freezing the Final Process259
  • References265
  • Chapter 13. Vessels and Mixing269
  • I. Introduction269
  • II. Batch vs. Continuous Processing272
  • III. Use of Continuous Flow Reactors to Scale up Processes281
  • References288
  • Chapter 14. Preparing for and Implementing the Scale-up Run291
  • I. Introduction291
  • II. Anticipating Scale-up Problems292
  • III. Scale-up Considerations294
  • IV. Implementing the Scale-up Run302
  • References311
  • Chapter 15. Troubleshooting313
  • I. Introduction313
  • II. Physical and Chemical Causes of Processing Problems314
  • III. Steps for Troubleshooting a Process319
  • IV. Debottlenecking a Problem327
  • References328
  • Chapter 16. Chiral Syntheses329
  • I. Introduction329
  • II. Some Examples of Molecules Prepared by Asymmetric Synthesis330
  • III. Compounds Prepared by Asymmetric Synthesis337
  • IV. Perspective on Asymmetric Synthesis341
  • References342
  • General Index345
  • Reaction Type Index351
  • Reagent Index353
Book details
  • Vendor Elsevier S & T
  • SKU 9780120594757
  • ISBN-13 9780080514482
  • Author Anderson, Neal G.
  • Category Science
  • Subject Organic

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This book provides a comprehensive, step-by-step approach to organic process research and development in the pharmaceutical, fine
chemical, and agricultural chemical industries. Process R&D describes the steps taken, following synthesis and evaluation, to bring key
compounds to market in a cost-effective manner. More people are being hired for work in this area as increasing numbers of drug candidates are
identified through combinatorial chemistry and high-throughput screening. The book is directed to industrial (primarily organic) chemists, and
academicians (particularly those involved in a growing number of start-up companies) and students who need insight into industrial process R&D. Current books do not describe hands-on, step-by-step, approaches to solving process development problems, including route, reagent,
and solvent selection; optimising catalytic reactions; chiral syntheses; and "green chemistry." "Practical Process Research and Development" will be a valuable resource for researchers, managers, and graduate students.

* Provides insights into generating rugged, practical, cost-effective processes for the chemical preparation of "small molecules"
* Breaks down process optimization into route, reagent and solvent selection, development of reaction conditions, workup, crystallizations and more
* Includes over 100 tips for rapid process development
* Presents guidelines for implementing and troubleshooting processes